ProFlex
Smart, Extendable & Flexible Live-Roller Conveyor System
ProFlex is a smart, extendable, flexible conveyance solution engineered for today’s fast-moving operations. It arrives fully assembled, runs on standard 120V power and includes integrated controls with multiple operating modes — giving you plug-and-play performance right out of the box.
How was ProFlex Designed?
A well-known high-volume material handling company gave us a list of all the consistent, frustrting failures they experience with the flexible, extendable conveyor systems they had been purchasing.
Our engineering team evaluated each one and built ProFlex, which is designed for longer service life and outstanding ROI.
We also included some other value-added features, like a patented roller/belt quick-change system that only takes minutes, and three operating modes to best match the operator's requirements.
Nothing kills productivity like downtime!
ProFlex is designed to improve flow, efficiency and performance. In a material handling operation, equipment reliability is the key to productivity.
Advanced Flexible Conveyance Technology
Experience smarter material handling with lower energy use. ProFlex combines next-generation motors, enhanced power transmission and intelligent controls to deliver optimized performance with unmatched efficiency.
Superior Durability
ProFlex was developed with Amazon's feedback on failure points of similar units they had purchased. Our units are built tough for the most demanding environments, offering longer service life and ultra-low maintenance costs. The result: a higher return on investment.
Simple Maintenance
Keep downtime to a minimum with:
- Quick-change belts and rollers
- Easy-access motors and controls – Maintenance is streamlined so your team can stay focused on production.
User-Friendly Operation
Smart design means less training and fewer headaches. ProFlex features intuitive controls and a straightforward interface for smooth, hassle-free operation.
Scalable Solutions
Whether you need a small, localized system or a large-scale integrated solution, ProFlex has adaptable configurations that meet the specific needs of your operation. Easily expand or modify as your requirements evolve.
Built for a Variety of Conveyance Operations
High-performance for 3rd-party logistics, manufacturing, e-commerce, distribution and retail operations. Perfect for truck loading/unloading and any operation that demands a flexible, mobile powered conveyor system.
Modes of Operation
Zero Pressure Accumulation: Each zone has a diffused photo-eye sensor and UL-listed 24V DC UniDrive brushless motor. Zones operate only when the downstream section is unoccupied, using advanced control features for smooth accumulation and efficient package flow, while reducing energy consumption and lowering maintenance costs.
Slug Mode (optional – transportation/ZPA hybrid) increases package throughput while maintaining accumulation characteristics. Accumulation mode conveys in one direction. In reverse, the conveyor operates in Transportation mode only.
Transportation: The conveyor continuously moves packages without entering sleep mode, ensuring constant flow for high-throughput applications. Unlike Zero Pressure Accumulation, zones remain active even if downstream sections are unoccupied, prioritizing uninterrupted movement. Reverse is optional. Powered by UL-listed 24V DC UniDrive brushless motors.
Options
Advanced Controls: ProFlex control cards support advanced programming features that allow multiple modes of operation, real-time monitoring, remote management and seamless integration with other equipment for fully customizable and optimized conveyor performance
Safety Circuit: Enables integration with other equipment and supports multiple E-stops for enhanced operator safety and system control.
Impact Cart: Features powered polyurethane-sleeved rollers, a rigid frame, ergonomic pull handles and an integrated adjustable LED light kit. The sleeved rollers enhance durability and performance, while the light illuminates the inside of a trailer.
Side Guards: Factory-installed skatewheel side guards protect packages without restricting product flow.
| Available Widths: | 24-in, 30-in & 36-in |
| 3-in Centers Length: | 20-ft, 40-ft & 60-ft Fully Extended. Collapsed Length Based on Roller Diameter and Centers (See Reference Chart Below) |
| 5-in Centers Length: | 24-ft, 48-ft & 72-ft Fully Extended. Collapsed Length Based on Roller Diameter and Centers (See Reference Chart Below) |
| Roller Diameter: | 1.5" or 1.9" |
| Roller Casters: | 6" Swivel Casters with Brakes |
| Power Requirements: | 120V Single-Phase with NEMA L5-30 connection |
| Motor Control: | Zone Logix Pro 2.0 for Intelligent Zone Control |
| Belts: | Blue 85 High-Tension O-ring Belts (Optional: Eagle XLD belts) |
| Belt Replacement: | Quick Change Design for Fast Minimal Skill Belt Replacement |
| Roller Diameter | Roller C/C | Zone Length | Rollers Per Zones | Compression Ratio |
| 1.5" | 3" | 38.5" | 13 | 1.7:1 |
| 1.5" | 5" | 42.5" | 9 | 2.3:1 |
| 1.5" | 3" | 38.5" | 13 | 1.6:1 |
| 1.9" | 5" | 42.5" | 9 | 2.1:1 |
Download Product Brochures
ProFlex Overview
ProFlex Selection Guide
ProFlex ROI Calculation
Watch ProFlex Videos
How long does it take to change out a ProFlex roller or belt?
ProFlex trailer loading / unloading