ProFlex
Smart, Extendable & Flexible Live-Roller Conveyor System
ProFlex is a smart, extendable, flexible conveyance solution engineered for today’s fast-moving operations. It arrives fully assembled, runs on standard 120V power and includes integrated controls with multiple operating modes — giving you plug-and-play performance right out of the box.
How was ProFlex Designed?
A well-known high-volume material handling company gave us a list of all the consistent, frustrting failures they experience with the flexible, extendable conveyor systems they had been purchasing.
Our engineering team evaluated each one and built ProFlex, which is designed for longer service life and outstanding ROI.
We also included some other value-added features, like a patented roller/belt quick-change system that only takes minutes, and three operating modes to best match the operator's requirements.
Nothing kills productivity like downtime!
ProFlex is designed to improve flow, efficiency and performance. In a material handling operation, equipment reliability is the key to productivity.
Advanced Flexible Conveyance Technology
Experience smarter material handling with lower energy use. ProFlex combines next-generation motors, enhanced power transmission and intelligent controls to deliver optimized performance with unmatched efficiency.
Superior Durability
ProFlex was developed with Amazon's feedback on failure points of similar units they had purchased. Our units are built tough for the most demanding environments, offering longer service life and ultra-low maintenance costs. The result: a higher return on investment.
Simple Maintenance
Keep downtime to a minimum with:
- Quick-change belts and rollers
- Easy-access motors and controls – Maintenance is streamlined so your team can stay focused on production.
User-Friendly Operation
Smart design means less training and fewer headaches. ProFlex features intuitive controls and a straightforward interface for smooth, hassle-free operation.
Scalable Solutions
Whether you need a small, localized system or a large-scale integrated solution, ProFlex has adaptable configurations that meet the specific needs of your operation. Easily expand or modify as your requirements evolve.
Built for a Variety of Conveyance Operations
High-performance for 3rd-party logistics, manufacturing, e-commerce, distribution and retail operations. Perfect for truck loading/unloading and any operation that demands a flexible, mobile powered conveyor system.
Modes of Operation
Zero Pressure Accumulation: Each zone has a diffused photo-eye sensor and UL-listed 24V DC UniDrive brushless motor. Zones operate only when the downstream section is unoccupied, using advanced control features for smooth accumulation and efficient package flow, while reducing energy consumption and lowering maintenance costs.
Slug Mode (optional – transportation/ZPA hybrid) increases package throughput while maintaining accumulation characteristics. Accumulation mode conveys in one direction. In reverse, the conveyor operates in Transportation mode only.
Transportation: The conveyor continuously moves packages without entering sleep mode, ensuring constant flow for high-throughput applications. Unlike Zero Pressure Accumulation, zones remain active even if downstream sections are unoccupied, prioritizing uninterrupted movement. Reverse is optional. Powered by UL-listed 24V DC UniDrive brushless motors.
Options
Advanced Controls: ProFlex control cards support advanced programming features that allow multiple modes of operation, real-time monitoring, remote management and seamless integration with other equipment for fully customizable and optimized conveyor performance
Safety Circuit: Enables integration with other equipment and supports multiple E-stops for enhanced operator safety and system control.
Impact Cart: Features powered polyurethane-sleeved rollers, a rigid frame, ergonomic pull handles and an integrated adjustable LED light kit. The sleeved rollers enhance durability and performance, while the light illuminates the inside of a trailer.
Side Guards: Factory-installed skatewheel side guards protect packages without restricting product flow.
| Available Widths: | 24-in, 30-in & 36-in |
| 3-in Centers Length: | 20-ft, 40-ft & 60-ft Fully Extended. Collapsed Length Based on Roller Diameter and Centers (See Reference Chart Below) |
| 5-in Centers Length: | 24-ft, 48-ft & 72-ft Fully Extended. Collapsed Length Based on Roller Diameter and Centers (See Reference Chart Below) |
| Roller Diameter: | 1.5" or 1.9" |
| Roller Casters: | 6" Swivel Casters with Brakes |
| Power Requirements: | 120V Single-Phase with NEMA L5-30 connection |
| Motor Control: | Zone Logix Pro 2.0 for Intelligent Zone Control |
| Belts: | Blue 85 High-Tension O-ring Belts (Optional: Eagle XLD belts) |
| Belt Replacement: | Quick Change Design for Fast Minimal Skill Belt Replacement |
| Roller Diameter | Roller C/C | Zone Length | Rollers Per Zones | Compression Ratio |
| 1.5" | 3" | 38.5" | 13 | 1.7:1 |
| 1.5" | 5" | 42.5" | 9 | 2.3:1 |
| 1.5" | 3" | 38.5" | 13 | 1.6:1 |
| 1.9" | 5" | 42.5" | 9 | 2.1:1 |
Download Product Brochures
ProFlex Overview
ProFlex Selection Guide
ProFlex ROI Calculation
Watch ProFlex Videos
Short Overview Video
How long does it take to change out a ProFlex roller or belt?
ProFlex trailer loading / unloading
ProFlex is designed and built for fast ROI!
ProFlex FAQ
What is ProFlex best used for?
ProFlex is ideal for higher-volume operations where consistent movement and conveyor flexibility is required. This live-roller, flexible and extendable conveyance system is ideal for medium-to-heavy dock use and is a strong fit for shipping / receiving and parcel flow. ProFlex extends into trailers to reduce worker walking and manual handling strain.
What applications are best served by ProFlex?
For parcel and courier hubs, ProFlex handles a steady flow of items at a controlled speed. In E-commerce fulfillment, it connects packing, sorting and dispatch zones. For warehouse docks, it bridges the gap between fixed conveyor systems and trucks – serving multiple dock bays. At temporary sortation / packing lines, ProFlex can be moved, curved, expanded or contracted as needed to get the job done.
How does ProFlex’s cost compare to other similar products?
ProFlex is competitively priced. The real cost value provided by ProFlex is its design, which provides longer service life, ultra-low maintenance costs and reduced down time.
Are ProFlex systems reliable?
Yes. ProFlex is designed in cooperation with a leading e-commerce company, which provided Ashland with a list of the failure points of similar systems. Ashland’s engineers created a flexible, extendable system that is designed for longer service life and outstanding ROI.
What are lead times for ProFlex replacement parts?
Ashland is known for short lead times for systems and parts. We maintain an inventory of replacement parts that includes motors, belts, rollers, sensors, controls and casters.
Is ProFlex easy to maintain?
Yes. ProFlex is designed for extremely low maintenance costs. First, it is built to last longer in high usage harsh warehouse conditions. system makes belt and roller replacement easy. All motors and controls are easily accessed. Then, Ashland’s patented quick-change
Is ProFlex easy to use?
Yes. Ashland’s design team created a product that requires minimal training, features intuitive controls and has an easy-to-understand interface.
Does ProFlex come with a warranty?
Yes – it comes with Ashland’s standard 1-year limited warranty. Click here for more details.
Is ProFlex bi-directional?
Yes. In Accumulation Mode, it only conveys in one direction. In reverse, the conveyor operates in Transportation Mode only.
Is Zero-Pressure Accumulation (ZPA) included with ProFlex?
Yes. ProFlex is available in three operating modes. Zero Pressure Accumulation (ZPA), Transportation and Slug Mode – a transportation/ZPA hybrid.
Is ProFlex easy to move around?
Yes. The system utilizes 6-inch plate mounted locking swivel casters for easy rolling on warehouse floors.
How does ProFlex’s bend radius compare to other systems?
ProFlex has the best bend radius of all similar products on the market today, giving you greater flexibility to set up in a tight area.
Is ProFlex easy to maintain?
Yes. ProFlex is designed for extremely low maintenance costs. First, it is built to last longer in high usage harsh warehouse conditions. Then, Ashland’s patented quick-change system makes belt and roller replacement easy. All motors and controls are easily accessed.
Is ProFlex easy to use?
Yes. Ashland’s design team created a product that requires minimal training, features intuitive controls and has an easy-to-understand interface.
What kind of motors does ProFlex use?
ProFlex is powered by 24V brushless DC motors. These highly reliable motors also consume less energy.
Can I connect two ProFlex systems?
Yes. Connecting two ProFlex systems is a short, simple process.
What lengths are available?
For 3-inch centers – 20, 40 & 60 ft fully extended. For 5-inch centers – 4, 48 & 72 ft fully extended. Contracted length is based on roller diameter.
Can ProFlex be made in custom lengths?
Yes. Ashand can work with you to create a ProFlex system that’s just right for your application. Systems can be built to custom lengths, leg heights and roller centers as well as powder-coated legs in industry-standard colors. We also offer options on alternative power supply inputs and advanced control configurations to meet specific operational requirements.
What roller diameters are available?
1.5 or 1.9 inch
What roller widths are available?
24, 30 & 36 inch
Does ProFlex required special power or electrical wiring?
No. ProFlex uses standard 120V single-phase power with NEMA L5-30 connection.
Does Ashland offer engineering support to help me pick the right conveyor system?
Yes. Ashland has been in the conveyance business since 1978 and is highly experienced in the design / selection of a system that best fits your operating environment – now and in the future.
Does ProFlex require any assembly when it arrives?
No, the system arrives ready to power up and operate.
Does using ProFlex reduce downtime?
There are many factors that influence the amount of downtime you will experience. ProFlex is built to provide a longer, more consistent service life and a fast ROI. In the material handling world, reliability is the key to productivity. ProFlex is designed to be more reliable than any other similar flexible system.
Has ProFlex had any field failures since it was introduced in January 2025?
To date, no ProFlex system has had a structural field failure due to normal usage.
Does ProFlex include a light for truck interior illumination?
ProFlex offers an optional variable brightness LED light. The light can be factory installed on the truck-end of the system and is also included on ProFlex’s optional Impact Cart.
How long does it take to change out a ProFlex roller or belt?
ProFlex has a patented quick-change system that allows the user to change out rollers or belts in minutes. Other similar systems require a lot of tooling and time to do this, which increases downtime. A ProFlex system can be worked on by a worker with minimal training. No special expertise is required to do a roller or belt change.
How long has Ashland been making conveyor systems?
Ashland has been in the conveyor business since 1978. We are highly experienced in powered and gravity conveyor solutions.
Where is ProFlex manufactured?
At our factory in Ashland, Ohio. All Ashland products are made in the USA!
Does ProFlex only come in green?
No. Our standard product is dark green, but you can request powder-coated legs in your choice of industry-standard color.
Can ProFlex be connected to any conveyor system?
ProFlex can be easily connected to Ashland’s RigidPro™ smart live-roller conveyor system. It can also be used with any other conveyor system.