RigidPro™
Smart, Modular Live-Roller Conveyor System
RigidPro is a smart, modular live-roller conveyance system that allows you to create a customized material-handling set-up that meets your operational requirements now and in the future. RigidPro Systems are built to Ashland’s high-quality standards, providing users with an outstanding ROI and ultra-low maintenance costs. RigidPro customers also enjoy outstanding engineering support, customer service and on-site commissioning services.
• Modular sections for flexible layouts and extensions. Available with straight, curved, merge and transfer configurations
• Energy efficient 24V brushless low-profile UL-listed DC motors
• Three modes of operation to match your operating requirements
• Easy belt & roller replacement: Quick- change design minimizes downtime
• Minimal maintenance and energy efficient – built for outstanding ROI
Specifications & Options
Roller Widths (In): 18, 24, 30 & 36
Module Lengths (Ft): 6 & 12 (other options available)
Curved Modules: 45° & 90°
Roller Diameter (In): 1.9
Accumulation Zone Lengths (In): 24, 36 & 48
Input Voltage: 115/230 single phase & 230/460 three phase available
Belts: Blue 85 high-tension O-ring or optional Eagle XLD
Guards: Rails set low (guarding incorporated into frame) or bolt-on guarding to top of frame
Advanced Controls: RigidPro control cards support advanced programming features that allow multiple modes of operation, real-time monitoring, remote management and seamless integration with other equipment for fully customizable and optimized conveyor performance
Roller Options: Woodsage QuietPro (reduced noise), Polysleeved or Vinyl
Simple Maintenance: Keep downtime to a minimum with:
• Quick-change belts and rollers
• Easy-access motors and controls
• Modular design for easy extensions or upgrades
Modes of Operation
Zero Pressure Accumulation – Each zone has a diffused photo-eye sensor and UL-listed 24V DC UniDrive brushless motor. Zones operate only when the downstream section is unoccupied, using advanced control features for smooth accumulation and efficient package flow, while reducing energy consumption and lowering maintenance costs.
Slug – optional – (transportation/ZPA hybrid) increases package throughput while maintaining accumulation characteristics. In reverse, the conveyor operates in Transportation Mode only.
Transportation – The conveyor continuously moves packages without entering sleep mode, ensuring constant flow for high-throughput applications. Unlike Zero Pressure Accumulation, zones remain active even if downstream sections are unoccupied, prioritizing uninterrupted movement. Reverse is optional.
Connect & Integrate with ProFlex™
For flexible, extendable powered trailer load or unload, connect RigidPro with an Ashland ProFlex system. ProFlex’s optional impact cart includes an adjustable, bright LED light to help illuminate the trailer interior.
Outstanding Engineering Support
Our highly experienced engineering team helps you select and configure your RigidPro system to match your operation's specific conveyance requirements. Made in USA!
Scalable Solution
Whether you need a small, localized system or a large-scale integrated solution, RigidPro has adaptable configurations that meet the specific needs of your operation. Easily expand or modify as your requirements evolve.
Ideal For...
RigidPro is designed for 3rd-party logistics, manufacturing, e-commerce, distribution and retail operations. It's perfect for any operation that requires a dependable, low-maintenance powered roller conveyor system.
Short Lead Times
Ashland is highly experienced in manufacturing conveyor systems. We focus on supporting our customers with short lead times and outstanding product support.
Warranty
Click here for our product Warranty.
RigidPro FAQ
What applications are best served by RigidPro?
RigidPro is ideal for manufacturing or distribution operations where customized smart, powered conveyors providing consistent movement and processing options are required.
Are RigidPro systems reliable?
Yes. RigidPro was designed in cooperation with a leading retail distribution company, which liked our ProFlex system and asked if we could build a “Rigid” system with the same operating features. The system is built to withstand the operational challenges presented by high-volume material handling in warehouse environments.
What are lead times for RigidPro replacement parts?
Ashland is known for short lead times for systems and parts. We maintain an inventory of replacement parts that includes motors, belts, rollers, sensors, controls and structural components.
Is RigiPro easy to maintain?
Yes. RigidPro is designed for extremely low maintenance costs. First, it is built to last longer in high usage harsh warehouse conditions. Belt and roller replacement is easy and all motors and controls are easily accessed.
Is RigidPro easy to use?
Yes. The system requires minimal training, features intuitive controls and has an easy-to-understand interface.
Does RigidPro come with a warranty?
Yes – it comes with Ashland’s standard 1-year limited warranty.
Click here for our product Warranty.
Can RigidPro operate in reverse?
Yes. However, most systems are set up to move material in one direction only.
What is Zero Pressure Accumulation (ZPA)?
Each accumulation zone has a diffused photo-eye sensor and UL-listed 24V DC UniDrive brushless motor. Zones operate only when the downstream section is unoccupied, using advanced control features for smooth accumulation and efficient package flow, while reducing energy consumption and lowering maintenance costs. In simple terms – it keeps your packages spaced out for easier handling. It also reduces energy usage. When a zone is not in use, the motor powers off until a incoming package is detected.
Is Zero-Pressure Accumulation (ZPA) included with RigidPro?
Yes. RigidPro is available in three operating modes. Zero Pressure Accumulation (ZPA), Transportation and Slug Mode – a transportation/ZPA hybrid.
Is RigidPro portable?
No. It is a fixed installation system.
Is RigidPro flexible?
No. It is a static system, but it has a number of options that give you the flexibility to create a system that best works for your operation.
What configurations are available?
RigidPro uses straight, curved, merge and transfer modules for customized layouts and extensions. Curved modules come in 45° and 90°. Other options include alternative power supply inputs and advanced control configurations to meet specific operational requirements.
What kind of motors does RigidPro use?
RigidPro is powered by 24V brushless DC motors. These highly reliable motors also consume less energy.
Is ProFlex easy to maintain?
Yes. ProFlex is designed for extremely low maintenance costs. First, it is built to last longer in high usage harsh warehouse conditions. Then, Ashland’s patented quick-change system makes belt and roller replacement easy. All motors and controls are easily accessed.
Is there a size or length limit for RigidPro?
No. Ashand can design a system that covers as much space as you need. Standard module lengths are 6-ft and 12-ft (other length options available), but there is no limit on the number of modules utilized in a system.
What roller diameters are available?
1.9 inch
What roller widths are available?
18, 24, 30 & 36 inch
Does RigidPro require special power or electrical wiring?
No. The system is available in 115/230 single phase or 230/460 three phase.
Does Ashland offer engineering support to help me design my RigidPro system?
Yes. Ashland has been in the conveyance business since 1978 and is highly experienced in the design / selection of smart powered conveyor systems. The process includes a site analysis, interviews to understand your requirements, then designing a system.
What roller diameters are available?
1.5 or 1.9 inch
What roller widths are available?
24, 30 & 36 inch
Does Ashland provide installation and commissioning?
Yes. Ashland supports your system from design to commissioning.
Does using RigidPro reduce downtime?
No, the system arrives ready to power up and operate.
Does using ProFlex reduce downtime?
RigidPro is built to provide a longer, more consistent service life and a fast ROI. In the material handling world, reliability is the key to productivity. RigidPro is designed to be as or more reliable than any other similar system. Many factors outside of Ashland’s control can contribute to system downtime. For the ones in our control - quality of build, more durable materials and reinforced stress points - we are confident you will be pleased with your system's performance.
How long does it take to change out a RigidPro roller or belt?
A RigidPro system can be worked on by a worker with minimal training. No special expertise is required to do a roller or belt change.
Does ProFlex include a light for truck interior illumination?
ProFlex offers an optional variable brightness LED light. The light can be factory installed on the truck-end of the system and is also included on ProFlex’s optional Impact Cart.
How long has Ashland been making conveyor systems?
Ashland has been in the conveyor business since 1978. We are highly experienced in powered and gravity conveyor solutions.
Where is ProFlex manufactured?
At our factory in Ashland, Ohio. All Ashland products are made in the USA!
Does ProFlex only come in green?
Since 1978. Ashland is highly experienced in powered and gravity conveyor solutions.
Can RigidPro be connected to a flexible, extendable conveyor system?
Ashland's ProFlex smart live-roller system can be easily connected to Ashland’s RigidPro to provide extra versatility in your conveyance operation.
Where is RigidPro manufactured?
At our facility in Ashland, Ohio USA.